Laser blanking creates a new world of blanking without presses or dies! Schuler has 50 years of laser processing experience and has been supplying laser blanking lines, with more than 20 systems sold worldwide, for over a decade. Attendees will learn about the key benefits of laser blanking, new and existing technologies, digital solutions, and future innovations. Highlights: Blanking at a Glance: existing technology (e.g., mechanical and servo presses, 2-column and 4-column shears, and laser blanking lines). Door Ring Production: Schuler-pioneered technology with sister company, SOUTEC—includes a high accuracy package that ensures edges and accuracies for tailor-welded blanks. Laser Blanking for Structural Parts: cutting thicker materials with integrated high-speed feeder system for nesting. Digital Solutions: tracking material and production data for improved quality, output, and shop floor operations (success story: the Smart Press Shop, a Schuler and Porsche JV). Check-to-Flatten (C2F) Technology: contactless and automated closed loop leveler adjustment system.
Tiago Vasconcellos - Schuler North America
Laser Blanking vs. Press Blanking: A Comprehensive Comparison of the Systems, Highlighting Key Advantages and Disadvantages
This presentation provides a detailed comparison of laser blanking and press blanking systems, two essential technologies in modern sheet metal processing. Laser blanking, a versatile and contactless cutting method, is increasingly favored for its flexibility, minimal tooling requirements, and sustainability for smaller production runs or complex geometries. In contrast, press blanking remains the industry standard for high-volume production due to unmatched speed and cost efficiency for repetitive tasks. The comparison explores key factors such as precision, set-up times, production scalability, material utilization, and operational costs. Laser blanking excels in adaptability, offering a quick change over and reduced waste, making it ideal for prototyping and diverse production lines. However, it faces challenges in processing speed and higher initial investment costs compared to press blanking. Press blanking, while limited in flexibility and requiring significant tooling investments, offers unparalleled throughput for standardized parts.
Marc Decker - Automatic-Systeme Dreher GmbH
