Despite the challenges of Hurricane Milton, Orlando is back open for business and FABTECH 2024 will proceed as planned from October 15-17 at the Orange County Convention Center. Our hearts go out to all those affected by the recent storms. See latest updates.
| Tuesday Oct 15 | 9 AM — 5 PM |
| Wednesday Oct 16 | 9 AM — 5 PM |
| Thursday Oct 17 | 9 AM — 4 PM |
Orange County Convention Center
9800 International Drive
Orlando, Florida 32819
North America's largest metal forming, fabricating, welding and finishing event heads to Orange County Convention Center in October 2024. FABTECH provides a convenient "one stop shop" venue where you can meet with world-class suppliers, see the latest industry products and developments, and find the tools to improve productivity, increase profits and discover new solutions to all of your metal forming, fabricating, welding and finishing needs.
FABTECH offers a comprehensive conference to transform your career and your business operations. The FABTECH Conference sessions and half-day workshops cover the latest in advanced fabrication and welding technology, workforce, and management topics. Pick and choose the sessions right for you from 14 tracks and build an agenda to provide the key insights and solutions to all your manufacturing and production challenges.
AWS PRAYER BREAKFAST
Room: Signature 2
7:00 AM – 8:30 AM
Are You There?
Lynn Showalter, Newport News Shipbuilding A Division of Huntington Ingalls Industries
It will focus on reminding ourselves of those people who have walked with us and helped us along the way
AWS ANNUAL MEETING/ADAM’S LECTURE (10:30AM)
Room: Executive Ballroom I
8:30 AM – 12:00 PM
AWS OPENING RECEPTION
Hotel (Executive Ballroom H)
6:30 PM – 8:30 PM
PROFESSIONAL PROGRAM
PROFESSIONAL PROGRAM AUTHORS AFTERNOON BREAK
Room: W307 D
12:00 PM – 1:40 PM
SESSION 1: METALS ADDITIVE MANUFACTURING
Room: W307 A
1:40 PM – 5:00 PM
Session Chairs: G. Wood, Apollo Machine; A. Iams, NIST
1:40 PM
Role of Manganese Composition on the Strain-Controlled Fatigue Life in Additively Manufactured 316L Austenitic Stainless Steel
I…
Session DetailsThis seminar will provide an in-depth look at the newly released 22nd edition of API 1104. We’ll compare the significant updates and improvements from the 21st edition, examining how these changes impact procedures and welder testing. Enhance your knowledge and stay current with the latest industry standards in this comprehensive and informative session…
Session DetailsIntroduction to basic metallurgy concepts with practical applications of material properties from time of manufacturing through to welding fabrication. We will discuss crystal structures, grain size, effects of welding and how these change the mechanical properties of our engineering alloys. By understanding fundamental physical metallurgy concepts, we will evaluate scenarios of how and why we use preheat, PWHT, or place limitations on heat input…
Session DetailsThe 7th International Conference on Electron Beam Welding, IEBW 2024. This event, co-sponsored by the American Welding Society (AWS) , German Welding Society (DVS), and the International Institute of Welding (IIW), will be held at FABTECH, October 15-16, 2024, in Orlando, FL. The conference has been staged every two years, alternating between USA and Germany…
Session DetailsPROFESSIONAL PROGRAM AUTHORS BREAKFAST
Room: W307 D
7:00 AM – 8:00 AM
SESSION 4: WIRE ARC ADDITIVE MANUFACTURING
Room: W307 A
8:00 AM – 12:00 PM
Session Chairs: J. Klemm-Toole, Colorado School of Mines; A. Mohammadi, Westinghouse
8:00 AM
Solidification Behavior and Weldability of Copper-based Feedstocks in Gas Metal Arc Directed Energy Deposition
J…
The typical fabricator is a high-mix low-volume manufacturer and operates like a job shop NOT an assembly line. Unlike any of Toyota's assembly facilities, a job shop must have the capability to be efficient AND flexible AND agile AND adaptable AND reconfigurable. Is there an alternative to Lean? Enter Job Shop Lean! This 1/2 day boot camp will (1) give an overview of Job Shop Lean and the 5-step process used to implement it in any job shop, (2) demonstrate the use of software used to plan the implementation (3) engage the audience in a learning game that teaches core concepts and practices of Job Shop Lean and (4) present a case study to the audience…
Session DetailsPlasma technology is rapidly expanding with greater connectivity than ever before. And many of these capabilities can have a direct impact on your bottom line. Plasma IoT data can provide valuable system health data such as voltage, temperature, and error information. While connected CAM software is capable of tracking machine status, production time, and part completion in real-time…
Session DetailsThis presentation, directed toward management, engineers, and technicians, will reveal several ways to improve their approach to and design of parts that involve forming on a press brake. You will learn how to spot and avoid many design-related issues that ultimately cause the problems the operators, technicians, and your quality control department face…
Session DetailsCustomer-Driven, Engineered Coil Storage Solutions
Coil storage facility operators are challenged by how to make the best use of space while ensuring a safety-first mindset. Prudent operational efficiency must be practiced while managing costs. In addition, the current "green" push to protect the environment must be incorporated in the storage process…
From Survival to Success: Revenue-Boosting Techniques for Small Manufacturers
In today's brutally competitive landscape, revenue generation is critical for the financial stability of small manufacturers. While their size offers operational advantages, the challenges of limited resources overshadow these advantages, impeding their ability to attain and maintain a healthy cash flow…
Troubleshooting Common Issues for Precision Laser Welding
Laser welding is a pivotal manufacturing process that is employed in many industries. There are many issues that can occur from the welding process and cause poor quality welds. Troubleshooting these issues is crucial to ensuring optimal performance, efficiency, and quality in manufacturing…
Utilizing Generative Artificial Intelligence (AI) for Sales and Marketing Tasks
This presentation will cover the popular topic of generative AI and how it has influenced the sales and marketing landscape. We will discuss how generative AI can be used inside a traditional manufacturing firm for various sales and marketing tasks…
What is smart manufacturing and how does it really improve your business? Join this session to learn about smart manufacturing technologies that can drive early success and workforce buy-in as we navigate this topic and talk through technology’s importance for competitive advantage.
Session DetailsFinding Your "Why" for Robotics
There are lots of reasons for robotic automation, like cost savings, reshoring supply chain, improving quality, safety, and more. What most companies who are new to automation don't realize is that it is important to prioritize those "why's" in your unique manufacturing organization to be successful…
Managing a business is harder than ever today. Cuts in education, dwindling training facilities, competing agencies, and fast-moving technologies make finding, hiring, and retaining employees more elusive than ever. What is the secret many companies are hiding? Is there a “cheat-code” to keeping your company connected and thriving? The answer is yes, and it lies within the associations across North America and around the world…
Session DetailsThis session explores the multitude of reasons why companies benefit from integrating these advanced robotic systems into their manufacturing processes. One key benefit lies in the realm of quality enhancement. AI-driven robots execute grinding and sanding tasks with unparalleled consistency and precision, significantly reducing errors and variations inherent in manual operations…
Session DetailsWelding is a critical technology driving the US economy. The AWS reports 330K welding professionals needed by 2028. Therefore, the need for effective and efficient welding education and training is needed to successfully prepare potential welding professionals for the workforce. The conference will describe innovations in welding education and strategies to improve the content and delivery of welding technology to students…
Session DetailsHow Effective is Your Leadership Team
In this session I expand on the article that was published in The Fabricator in January 2022 by reviewing the questions an owner or leader should ask themselves and be willing to answer with brutal honesty to be able to see their team’s leadership gaps…
In the fast-moving world of robotic technology evolution, hear from some of the leading minds in robotic welding to make sure your company is not left behind.
9:00 AM – 9:35 AM
AWS D16 SUITE OF DOCUMENTS – HOW IT CAN HELP YOU
Karen Gilgenbach, Vice President – North Zone, Matheson
Many people are unaware that the AWS offers a suite of codes as well as a certification in the area of Robotic and Automated Welding…
An interactive approach to training, this session will take the attendee on a journey through the world of powder coatings. In this session the attendee will take a train ride with stops at certain locations where major components of the powder coating process will be discussed, led by the expert from each location…
Session DetailsLine Density: The Rest of the Story
What do you do to get more product through your finishing process? Many would look at speeding up the line, the application process, or something of that nature. Is there an opportunity to change your line density? This presentation will discuss this factor, and other items that could flex with it…
Without a doubt sustainability and decarbonization are “hot" topics today. This interactive presentation is designed to get the finishing industry thinking about the issues facing our industry segment. What are carbon reduction timelines? What type of U.S. companies are taking the lead on decarbonization? Are your customers asking you for lower CO2 footprint options? Do you understand Scope 1, 2, and 3? Scott will give his perspective on several large OEMs and how they are pursuing their decarbonization goals…
Session DetailsAdditive Manufacturing has been defined as 7 processes by ASTM F42 and the ISO TC261 committees. This presentation will give an overview of these processes and explore their strengths and weaknesses. Attendees will get a basic overview of what can be expected and gain insight into how to apply these technologies…
Session DetailsRobotics is rapidly advancing, with online platforms like RBTX.com crucial in democratizing access to robotic technologies. This presentation examines these platforms' industry impact, emphasizing collaboration among manufacturers, integrators, and users for efficient, cost-effective automation solutions…
Session DetailsThis session focuses on exploring the versatility of the waterjet, identifying applications it is ideally suited for, and how these capabilities compare to other machine tool processes such as laser, plasma, EDM, and others. There will be great emphasis highlighting real-world examples of highly unique parts and materials cut using waterjet in areas one might find surprising…
Session DetailsEnhancing Press Brake Productivity with Technology
Press brake operations often face challenges related to prolonged setup times, material variations, and ergonomics. In this presentation we will explore the root cause of these challenges and discuss features available on new press brakes specifically developed to address these challenges and improve the overall equipment effectiveness (OEE)…
We will talk about what can be done in rollforming lines (simple to complex), how to change your current roll forming lines from just cutting off parts to increased value by adding punching to the attendees roll forming lines. We will discuss when to add punching, which locations in the roll forming line and what will give you the best tolerances…
Session DetailsThis presentation covers the basics of manufacturing grants. Participants will learn what grants are, what grants are available to support their growth, where to find manufacturing grants and how to access this money.
Session DetailsSolving Porosity Issues in Electric Vehicle Aluminum Battery Tray Production with Laser Hybrid GMAW
The presentation is focused on research completed on the joining of aluminum alloys and structures used in battery tray production for electric vehicles. The information covers the challenges with porosity formation and the testing completed to find a solution using Laser Hybrid GMAW technology…
B2B companies are facing unique marketing challenges. The marketplace has been shifting to online sales interaction for some time and leadership and marketers find themselves asking… “What changes are needed to attract prospects today?” “What are the best strategies to stay in touch with prospects during a lengthy sales cycle?” “How do we better tell our story so that we can connect with more prospects?” Marketing automation is more than email marketing…
Session DetailsIn their attempts to improve On-Time Delivery and Throughput, most manufacturers struggle with traditional Finite Capacity Scheduling. One of the main reasons is that the generated "schedule" does not reflect the order in which production will actually be prioritized and executed out on the shop floor…
Session DetailsMany automation plans and roadmaps either lose steam, focus, fail to return on investments, or all the above. In this session, you will walk away with a "ready-to-use" blueprint for designing and executing a strategy for implementing automation for single location job shop or global manufacturing juggernauts…
Session DetailsThe manufacturing environment is changing and the technologies and skills to use are critical to the success of manufacturing companies. Successful organization have a plan on how they will address their talent needs for the future. Does your organization have a talent strategy for the future? During this presentation we will share insights on the state of the manufacturing workforce, how it may affect companies and provide a framework including actionable steps of a workforce strategy to utilize in developing your talent strategy…
Session DetailsUnderstanding the fundamentals of AM, how do you shorten the learning curve for your applications. Because so many factors can impact AM processes, it is important for manufacturers to understand the specifics and priorities influencing production for their applications. This panel will help with defining what is necessary from analysis of requirements and optimum concept development, to ensuring smooth integration into the production environment…
Session DetailsIn today's highly competitive market, manufacturers are looking for ways to increase productivity and scale operations without compromising quality or incurring high costs. This presentation will explore the benefits of customizable and scalable automation solutions designed specifically for mid-sized manufacturing entities…
Session DetailsIn the world of waterjet cutting, maximize uptime is key. This session will discuss the primary components to keeping your machine healthy and cutting. Learn the importance of maintenance on waterjets and vital areas of focus to ensure your machine operates reliably, efficiently, and safely, ultimately contributing to the success of your operations…
Session DetailsThe Latest Tube Bending Technologies Integrated into Efficient Processes
The latest machine concepts offer new possibilities to change traditional process chains and are ready to do more than bending in a modern efficient overall process. The use of these new possibilities in combination with an open mindset of the end user will create more flexible and efficient process chains…
When the Tonnage is Not the Tonnage with Presses Used in Roll Forming Operations
This presentation will cover the different types of presses used in roll forming (mechanical, air and hydraulic), along with discussing/showing how different presses have different tonnage ratings, and how to figure what press would be good for your application…
The words “Digital Transformation” often strike fear in the hearts of manufacturers. Fear of change, the unknown, cost, disruption, and failure. It’s no surprise then that nearly 70% of industrial firms undergoing digital transformation programs report being unable to move past the pilot stage (LNS Research)…
Session DetailsIn our industry, rapid growth poses significant challenges to scaling effectively. As the fifth-generation leader, the preenter and his team have since realized 100X revenue growth. In just twenty years, Nix has grown from four family members to a regional company with over 150 team members. In this engaging session, the presenter will share invaluable strategies for overcoming obstacles associated with rapid expansion…
Session DetailsLaser banking creates a new world of blanking without presses or dies! This experience of the presenter shares keen insights about market requests beyond the long-term, cost-efficient success that comes with laser blanking technology. The presentation showcases key benefits of laser blanking, new and existing technologies available, and Industry 4…
Session DetailsThis session delves into innovative strategies tailored for the evolving landscape of manufacturing marketing. Attendees will gain insights from real-world scenarios, understanding the nuances of developing modern marketing strategies encompassing capital purchases, contract manufacturing, and other industrial scenarios…
Session DetailsReducing unplanned downtime or minimizing scrap by even a few percentage points can yield millions of dollars in savings for manufacturers. Leading manufacturers leverage the Industrial Internet of Things (IIoT), machine learning and metrics to achieve shop-floor efficiency and productivity. The question is, does your organization have the necessary organizational and technical maturity to embark on Industry 4…
Session DetailsIn business, employees are paramount for growth and cultural transformation. Maintaining a stable workforce is a top challenge. Imagine consistently attracting top-tier applicants aligned with your company culture. One company, a fifth-generation metal fabrication firm in Poseyville, Indiana, received 3,500 applications last year, expanding from a 5-person family team to 150+ employees…
Session DetailsReduced energy requirements, high reproducibility and cost-effectiveness were the main development goals of the new LAUFFER S-Line hydraulic press series. These requirements are implemented with a new modular drive concept, which simply consists of a robust variable displacement pump with variable-speed servo motor…
Session DetailsGetting Started with Robotics
This presentation is an introduction to the industrial robotics or flexible automation industry. We will explore Robot Based Automation Systems to include how the industry functions, why to choose robot-based automation, principles of system integration, general principles of robot technology, the business case for automating and calculating ROI plus the common mistakes made in Robot Integration…
There are many factors to consider when implementing a powder coating system, with the initial design layout being at the forefront. Three field experts will explore different sizes and styles of material handling, pretreatment systems, dry-off and cure ovens, as well as powder booths and manual guns; all designed to fit your application needs…
Session DetailsThis presentation will give an overview of the different types of pretreatment chemistries that are available for use in paint pretreatment. It will discuss the chemical make-up, positives and negatives of each, as well as the situations that each are best used for. We will go over zinc phosphate, iron phosphate, zirconium, and silane technology, how they are applied, how they are made, and what they are best for…
Session DetailsTechnology in Powder
How advances in technology have increased the first past transfer efficiency of powder coating applicators. Innovations to reduce Faraday cage effect, higher FPTE, and general powder coating application appearance will be reviewed. We will look at a case study to help determine when the right time is to retrofit existing automatic powder booths to replace the applicators with new technologies and increase efficiency…
Additive Manufacturing has a lot of power and potential. Harnessing that potential is always a business case. This presentation will help you understand a path to adopting and implementing AM into your manufacturing. The pro's and con's of each phase of AM will be discussed to give attendees an understanding of how to safely and economically adopt these technologies…
Session DetailsCollaborative Robots (Cobots) market share in welding continues to expand at a high rate, mostly due to ease of use and simple operation. Teaching a Cobot through lead through method and programming from a tablet icon-based programming makes this the easiest robot to use. NEW laser software and hardware developments combine the high value and low operating cost of Cobots and Fiber Lasers, from handheld to multi-kilowatt laser processing machines…
Session DetailsLatest Process Advancements to Optimize HF Weld Seam Toughness
As steel chemistries have become more complex in pursuit of higher-performance materials, Induction Post Weld Heat Treatment (PWHT) of HF Welds has become more critical. Most API® and IOGP® specified tubular products intended for use in oil and gas gathering and transmission applications are subjected to some PWHT process…
This presentation will dive into the benefits of leveling and cutting from a coil. We will take a deep dive into the process as well and show applications where this can reduce the cost per part.
Session DetailsEmployee efficiency and customer retention are crucial for manufacturing success, but how can you effectively assess your current environment to pinpoint areas for improvement? Before implementing changes, it's crucial to evaluate your environment and determine your ROI by focusing on the fundamental principles of Enterprise Resource Planning…
Session DetailsThe Tax Cuts and Jobs Act significantly reduced the tax liabilities for U.S. manufacturing companies. Tax rates went down; machinery, equipment and other assets could be written off immediately; and new methods of accounting became available to thousands of manufacturers. However, many of these tax provisions are set to expire in 2025, making the 2024 election a bellwether for U…
Session DetailsLaser Cleaning/Ablation as a Novel Tool in Aerospace Manufacturing
This presentation explores how laser technology has become the preferred method for mass manufacturing, focusing on its role in laser cleaning/ablation processes. Lasers have revolutionized manufacturing, maintenance, repair, and overhaul practices, particularly in achieving thorough cleaning before coating or joining operations…
Strategic growth is a daily discipline, not an as needed activity. Economic uncertainty can often cause inaction in business growth activities. Trying to anticipate growing or retracting economies has some benefit to the revenue officer but should largely be left to economists. Whether revenue results are at record levels or in steep decline, business growth processes and activities need to remain active, strategically building relationships that will improve future growth opportunities…
Session DetailsThis is an engaging leadership training program inspired by Dr. Derrick Standifer's resilient journey. It equips participants with essential skills for today's dynamic world, such as strategic problem-solving, adaptability, and continuous growth. Through a five-step approach, participants learn to cultivate self-belief, discover their 'Why', immerse in positive environments, pursue consistent growth, and maintain goal dedication, especially in adversity…
Session DetailsIn the ever-evolving landscape of technological advancements, the integration of Real-Time Location Systems (RTLS) has become pivotal for optimizing operational processes. The presentation will explore the growing importance of RTLS in industrial manufacturing and the challenges associated with traditional implementation methods…
Session DetailsOne of the most critical times in any company’s existence is the transfer of power from one generation to the next. Yet, all too often, this process is undertaken without good planning or foresight. This lack of planning can have dire consequences for your organization’s future success…
Session DetailsThis presentation will share the methods that David Kinnard recommends when helping Tower Metalworking Fluids customers consolidate the lubricants used in their stamping facilities. Kinnard frequently visits pressrooms and sees several different stamping fluids being used for similar applications…
Session DetailsProgressive stamping dies are exposed to internal and external forces, shocks and vibrations that must be mitigated during the die design process. This presentation addresses key engineering principles and design guidelines that should be considered during every die design. Topics include off-center loading, horizontal die forces, snap through loads, the effects of reverse tonnage, material hold down and stripping systems, stock guiding and lifting systems, and designing dies with maintenance in mind…
Session DetailsThe Certified Welding Inspector is integral in overseeing numerous tasks during the construction and repair phases of a project. This involves managing areas where they may have limited experience. One critical responsibility often delegated to welding inspectors is supervising nondestructive testing…
Session DetailsTools of the Trade
An interactive discussion of tools used in powder coating and when and where the right time to use them is. A look a manual powder unit, automatic powder guns, powder bells, and even fluidity testers. We will review the tools and where they excel and then look at some parts together and determine which products would work the best…
Gas Catalytic Infrared: Hypothesis or Noteworthy Science?
The purpose of this presentation is to provide a lighthearted and science based delve into the plausible application of Gas Catalytic Infrared to improve processes within the finishing, adhesive promotion, and thermoforming industries…
Powder – The Sustainable Choice for Corrosion Protection
Liquid coatings have traditionally been the go-to system for long term corrosion protection. But with performance advancements and growing environmental concerns, powder is quickly becoming the technology of choice for many manufacturers…
The presenter will discuss lessons learned upon deploying the world's largest additive manufacturing community and the importance of creating standards within the global manufacturing ecosystem for continued growth. Additive manufacturing will require new ways of thinking and working. We’ll discuss the four critical frameworks to exponentially scale up additive manufacturing: GLOBAL ID: Manufacturers are recognizable via an international identification system, enabling collaboration, trust and quality…
Session DetailsCobots give small- and medium-sized fabricators the freedom to automate high-mix, low-volume applications while improving productivity by 200 to 400%. With intuitive operation, cobots have revolutionized automated welding while addressing the foremost issues: improving productivity and finding more workers…
Session DetailsSmart light curtains are now reverting the trend back to safety by “safety distance” while allowing unrestricted operation on the brake, and the use of all types of tooling (staggered tools, hemming, radius, joggling, etc) without forcing the brake to slow speed anymore. More and more users worldwide are claiming back their rights to work without constantly having to adjust the safety devices according to the height of the tooling being used…
Session DetailsStrategy is Good, Execution is AWESOME! The GSD System
By combining the knowledge of Lean Six Sigma coupled with human behavior knowledge, we have built a system that drives execution. What we've realized is that strategy is good, but execution is AWESOME! We have systematized world class processes with world class leadership to build an unstoppable system that helps organizations GSD (Get Sh*t Done)!
Beau Groover – The Effective Syndicate and Michael McIntyre – Colony Hardware
Production and Departmental Meeting Management – Showing up and Getting Things Done
This presentation delves into strategies for optimizing production leadership daily meeting time; ensuring discussions remain focused, purpose-driven, and effective…
Risk management isn’t an accident. If we’re going to weather the storm, then we have to plan for unforeseen events. But you can’t insure everything, and rate increases seem to be hardening. What can manufacturers do to manage risk more effectively? Van will discuss: what manufacturers can do about the increase in traditional insurance premiums, how to prevent gaps in risk management strategies, and the risk management tools available to manufacturers…
Session DetailsArtificial Intelligence In-Process Defect Detection for Laser Brazing: A Deep Learning Approach
How can process monitoring and quality assurance for laser joining be improved? Please join us for an interesting case study presentation for joining professionals: In-process quality monitoring for laser brazing with an AI approach, finding smallest pores and defects at Ford Cologne Body and Assembly Plant…
Manufacturers struggle to maintain margins amidst increasing labor costs and volatile materials markets. Meanwhile, supply chain disruptions force companies to overstock with increased carrying costs that erode margins. Notoriously slow to adopt technologies, manufacturing executives must innovate to grow sales with: A 360-degree view of customer interactions, Automation enabling faster engineering design and order fulfillment, Cost control and strategic product pricing, Omnichannel direct-to-consumer and business-to-business storefronts Configured and personalized products, Complimentary services and support, International market expansion Advanced business intelligence, This session is ideal for manufacturing leaders with industry peer examples to illustrate ways that small and midsized manufacturers are outmaneuvering competitors…
Session DetailsManaging people is one of the most challenging and rewarding roles you can have. But, most managers have had little formal training for this critical role. This workshop will share 8 proven techniques for a more effective delegation. We will discuss: Why do we hesitate to delegate? Why do we take on too much work ourselves? How can I find the time to train some when it is faster and easier to do it myself? How can I use delegation to help develop my people?
… Session DetailsCollaborative Success in IoT: Harnessing Partnerships for Scalable Solutions with Fortify
Success in IoT is rarely achieved in isolation. Instead, it is a collaborative journey—a cohesive ecosystem of specialized partners, each contributing their unique expertise to create transformative solutions with measurable business outcomes…
This program is your go-to guide for managing Millennials and Gen Z in the workplace. It starts by decoding the DNA of all active generations. You'll learn what makes Boomers tick, why Gen Xers are such great multitaskers, and why Millennials and Gen Z are glued to their smartphones. This isn't just trivia; it's essential knowledge for effective leadership and teamwork…
Session DetailsToolroom operations are critical to the production environment. From building and maintaining tooling to troubleshooting production issues, metalworking fluids are critical to achieving operational success. This presentation will review the various manufacturing disciplines and how proper metalworking fluids selection, management and cost-effectiveness can help achieve top performance…
Session DetailsSeveral different progressive die strip layouts can be derived for any given part. But how does one know which process is the best? This presentation proposes a strip evaluation and ranking method for progressive die strips and various part carrier designs.
Session DetailsWhether your company is looking to upgrade an existing powder finishing system or install a new one, identifying the proper method of processing parts will contribute to the overall success of your powder coating operation. This session will explore the main drivers of batch vs. automated finishing processes, how and when to introduce automation equipment, and best practices for obtaining a higher throughput of products…
Session DetailsAre We Ready for Collaborative Paint Robots in the Finishing Industry?
Collaborative robots are the buzz in manufacturing, and we will explore applications and ideas and integration steps for the painting business. Robotic sanding, quality inspection, and mobile carts are applications already available and new tasks continue to be applied…
Whether your production requirements are low, medium, or high volume, and you have or need a powder coating process in your company, color change flexibility is always an issue to be addressed. Certainly the needs of the company will vary based on the volume of coating to be accomplished. Likewise, the methods of color changes vary accordingly based on the volume of coating to be performed…
Session DetailsThe 7th International Conference on Electron Beam Welding, IEBW 2024. This event, co-sponsored by the American Welding Society (AWS), German Welding Society (DVS), and the International Institute of Welding (IIW), will be held at FABTECH, October 15-16, 2024, in Orlando, FL. The conference has been staged every two years, alternating between USA and Germany…
Session DetailsThis seminar will cover the development of Welding Procedure Specifications (WPS), whether Pre-Qualified or Qualified by testing. It will include discussions and demonstrations of welding according to various codes. Participants will learn about the visual inspection of different weld types and processes…
Session DetailsAre you a welding professional looking to grow your knowledge and capabilities? This engaging session covers welding records (PQR, WPS, WPQ), welding metallurgy and thermal conditions, and welding management. Thought leadership will connect the hands-on concepts and applications previously mentioned with a final topic of “Advanced Welding Technology and Industry 4…
Session DetailsStainless steels are primarily chosen for their corrosion resistance, with mechanical properties such as strength, hardness, and ductility being secondary considerations. Therefore, it is crucial to protect the weld metal from contamination or oxidation during the welding process. Cleanliness is essential when welding stainless steels…
Session DetailsIn this conference session, we will explore the critical aspects of designing products with enhanced resistance to corrosion. Attendees will gain insights into how the geometry of a product can influence its durability and susceptibility to corrosive environments. We will also examine the selection of materials, emphasizing the importance of choosing the right metals and composites to extend the lifespan of products…
Session DetailsSESSION 9: PLENARY SESSION
Room: W307 C
8:00 AM – 10:00 AM
Session Chair: T. Lienert, T.J. Lienert Consulting, LLC
8:00 AM Plenary
Weldability and Service Performance Evaluation of Welds in Advanced Alloys
B. Alexandrov1; 1Ohio State University
8:40 AM Plenary
Democratization of Advanced Manufacturing – Challenges, Opportunities and Approaches
S…
Transitioning a 65,000 sq foot warehouse into a state-of-the-art advanced manufacturing center is no easy task and it requires more than just time and patience. As owners of the first two S100 Metal Jetting 3D printers in North America, we will share the journey for full facility stand-up and operation…
Session DetailsIntroduction to Flexible Automation – What, When, and How
Automation continues to become more popular and is sought out to solve different challenges. These challenges include replacing labor, reducing costs, and making the workplace safer. As the demand for automation has grown, so have the ideas for implementing it…
Attendees will learn about key shape cutting strategies with abrasive waterjet. The presenter will share common shaping and material challenges with strategies and solutions to eliminate part errors, heat affected zone mitigation, cost effective cutting, and scrap minimization. The presentation will cover common materials like mild stainless steel and aluminum as well as composites, glass, and exotic metals…
Session DetailsWelding spool pipes presents unique challenges compared to welding structural beams. Unlike beams, pipes feature an open root that requires real-time control of the penetration depth. Additionally, the imperfections inherent in pipes mean that preparations are always a compromise, rendering each weld to be slightly unique…
Session DetailsRoll Forming Basics
Look at the history of the roll forming process and the progress to automation roll forming has made. Roll forming is a broad field of machines and styles. In this session, Brian will walk through the roll forming industry and talk about small to large roll formers using the basic blank fed machine to a complex roll form line with presses, welders, and other value-added processes to produce roll formed section…
This presentation will reveal and solve an invisible problem that plagues all job shops. It typically manifests itself as: long lead times, scheduling turmoil, inability to ship on time, inability to control costs, and too much rework. Although these are typically regarded as problems, they are actually symptoms of this invisible problem…
Session DetailsThis presentation will be geared towards business owners that are contemplating the sale of their manufacturing company or exploring growth through acquisition. The presentation will include an update on recent M&A trends, macro-economic driving forces, and market outlook. We'll also cover a variety of specific company attributes that drive (and diminish) company valuation and outline how business owners can best prepare for the sale of their company…
Session DetailsIn this session, we will look at wavelength, beam quality, spot size and unique beam shaping options to see where they excel. Additionally, a high-level overview of common processing optics will be discussed. We will look at the welding process directly reviewing different types of welds such as keyholes, conduction, hybrid, and the benefits of each…
Session DetailsAI and Automation in Sales and Marketing
There’s a lot of buzz around AI and Automation, and lots of new tools every day. Where do they fit in your strategy? Learn where to invest in people, and where to invest in tools, and how to achieve ROI from your sales and marketing efforts…
Decoding Strategic Asset Management
In the last two decades, facilities departments have begun to leverage new technologies to help make their teams more efficient while ensuring safe, comfortable workplaces for their staff. Yet despite access to more data than ever before, many organizations still struggle with Asset Investment Planning…
How robotic solutions create better work environments, help attract new age talent, and increase your revenue. In this presentation, we will look at how manufacturers can make their workplaces less physically demanding and safer for their employees, while simultaneously providing development opportunities to boost retention with the use of robotic systems and offline programming software…
Session DetailsThe post-pandemic labor market has compounded a long-acknowledged skills gap in the manufacturing and fabrication industries. Unfortunately, traditional recruitment tactics have proved ineffective, leading to lost productivity and wage inflation. To compete in today’s challenging business environment, companies of all sizes must evolve their recruitment strategy and position themselves as an employer of choice…
Session DetailsThe term “Die Protection” describes an electronic system that monitors material movement and critical events in the stamping process. Die protection systems prevent damage by stopping the press before a die makes a bad hit. The price you pay for this level of protection is the increased amount of work you must do to install sensors in each die to detect specific malfunctions…
Session DetailsThis presentation covers types and sources of contamination common to pretreatment systems. It also gives several methods to identify and reduce contamination. By implementing these process improvements, attendees can find cost savings, including reduced water and chemical usage, as well as increased quality…
Session DetailsSelecting the right protective coating helps products look better and last longer, improves application efficiencies and can lower operating costs. But what are the most important factors to determine the best-fit solutions for the application? This session will discuss the foundation of electrocoat, powder and liquid solutions, reviewing the pros and cons of each coating technology…
Session DetailsThis session will review the basics of infrared heating (IR), including what it is, how it is produced, and its characteristics. It will include all equipment sources of infrared followed by a discussion of the wide variety of IR applications, which showcase the many ways in which IR can be utilized in today's industrial environment…
Session DetailsRobotic additive manufacturing typically requires heavy off-line programming and/or simulation and non-familiar programming languages, with real-time motion control typically limited with robotic motion solutions. This presentation will provide an overview of how robotic systems for metal additive manufacturing can be implemented and programmed using conventional slicers and run like CNC-type machines to enable ease of use and minimize training…
Session DetailsThe way it’s always been done is not the way to remain competitive. Technology is changing rapidly and unplanned downtime due to PLC coding errors is an unnecessary risk for your organization. How do you solve this, especially with a rotating workforce in a high-skill position like PLC coding? Join this session to learn about organizational risks from PLC posturing and how you can mitigate exposure and increase uptime, while also becoming an employer of choice by introducing modern solutions with a low barrier to entry…
Session DetailsWhat to Consider Before Purchasing Your First Automated Bending System
Automation continues to affect our daily lives. While the general benefits of automation are well publicized, how should a metal fabricator investigate if automating a press brake will improve bending operations. It’s important to carefully evaluate needs and expectations before deciding to acquire your first automated press brake…
In an ever-changing world of metals used in the roll forming process, new approaches to solve material related problems must be considered. This presentation reviews the engineering challenges and explores alternative methods for roll forming, punching, and cutting related to moder day materials. An emphasis is given on systems designed to produce parts with high accuracy at high speeds…
Session DetailsIn today’s fiercely competitive manufacturing landscape, the ability to precisely estimate production costs can be the decisive factor between success and failure. Estimating job or service costs demands a comprehensive grasp of the part, production history, time requirements, and associated labor and material expenses…
Session DetailsFrom Frustration to Focus: AI's Impact on Front Office Operations
AI has the potential to transform manufacturing front-office operations, but understanding where and how to responsibly deploy AI-driven solutions is critical to ensure your shop runs efficiently and securely. In this session, learn how AI can empower your estimating team to work more efficiently, and what questions to ask potential partners about how they're using your data to drive AI-powered decisions in their products…
In this presentation, we introduce a novel and evolving fabrication technique: Handheld Laser Welding. We will demonstrate its advantages over traditional welding methods such as MIG and TIG with examples of handheld laser welds on up to 3/8 inch thick stainless steel, as well as mild steel, aluminum, copper, titanium, and nickel alloys…
Session DetailsThis presentation will offer comprehensive coverage of building a robust inbound marketing strategy – from the foundational level of website building to developing a content map, to the generation of qualified leads, and more. Additionally, best practice tips to leverage AI and other modern marketing technology will be shared to help attendees efficiently and effectively strategize, produce, and monitor marketing success…
Session DetailsJob Shop Total Transformation – Going from 100% Manual to 100% Digital
This presentation aims to showcase the journey of a 30-year-old company as we transitioned from being a traditional manual job shop to a cutting-edge digital job shop. By leveraging the power of digital technologies and automation, we have successfully transformed our operations and achieved a significant increase in productivity, efficiency, and overall customer satisfaction…
Recent advancements in mobile robot technology have made it increasingly accessible for integration into manufacturing environments. Nevertheless, manufacturing workers are process champions and experts with invaluable insights for successful automation. It is important to protect workers but also empower them as key stakeholders in the ongoing automation journey…
Session DetailsI will discuss the strategic integration of performance reviews with career development plans, emphasizing their role in fostering growth and retention within the manufacturing sector. This presentation will cover innovative methodologies and technologies that enhance the alignment process, including the use of personalized development plans, feedback mechanisms, and progress tracking tools…
Session DetailsSpringback best practices, diligently accumulated over decades, have been effective in managing dimensional compliance on mild steel and HSLA stampings – even with little or no support from virtual engineering tools. In the past dozen years however, newer grades of advanced high-strength steels and aluminum alloys have upended this store of accepted best practices and collective wisdom…
Session DetailsDiscover the newly approved American Welding Society National Guideline Standards for Welding Apprenticeships in our comprehensive presentation. We'll explore the on-the-job learning and related technical instruction models for welder and welding inspection occupations. Whether you're an employer seeking to establish a welding or welding inspection apprenticeship program, this session is essential…
Session DetailsWe are going to take a deep dive into Surface preparation of welded and unwelded pipe and structural steel. Industry accepted standards for cutback and why it is important in the Heat affected zones and why we need to avoid those areas. The second part of this presentation will take a look at the way specifications are written and why it is important to understand your clients specifications, expectations, and why reading the specification completely can make or a break a project…
Session DetailsInvestigating the Effects of the Solid-State Additive Manufacturing on Hard-to-Weld Aluminum Alloys
This study explores the Friction Stir Additive Manufacturing (FSAM) of Ti-6Al-4V, a titanium alloy renowned for its high strength-to-weight ratio and corrosion resistance, which are critical for aerospace, automotive, and biomedical applications…
Using Pre-Engineered Robotic Cells to Scale Your Business Rapidly
With the pace of competition increasing every day, it is crucial to be able to scale your fabrication business up rapidly to grow your revenue. I will show you strategies to quickly deploy robotic technologies to scale your business as well as give you flexibility in future operations…
Unlocking the Future of Manufacturing: The Power of Press Brake Automation
Join us to discover how automation can help make your employees happier and safer at work while exceeding production deadlines. With many workplace accidents in manufacturing occurring during manual press brake operations, it's time to embrace automation…
The presentation will discuss the improvements in processing lines to produce surface critical material with minimum burr and no scratches or surface imperfections. We will discuss a slitting line from the uncoiler to the recoiler. Show the old ways and the new improved ways. This will provide all interested with what they need to know for a better finished coil for this unique market…
Session DetailsThis session details how to motivate employees through clear expectations, rewards, and feedback to maximize production, to pay for the increased employee pay pressures inflation is causing. Attendees will learn how to tie employees' self-interest to increasing production throughput, reducing costs, and maximizing productivity…
Session DetailsFive Steps for Planning a Successful Exit Strategy for Your Business
If you are considering selling your manufacturing business, it is essential to understand your reasons for wanting to exit, explore the different types of exit options, and create a well-thought-out exit strategy. Drawing on his extensive two-decade experience guiding numerous manufacturing businesses to successful transactions…
Scoring Big in Sales: Using the Moneyball Strategy to Transform Your Sales Model
This presentation ties into Michael Lewis’ 2003 book, “Moneyball”. The book tells the story of the Oakland Athletics and general manager, who leveraged a non-traditional model for assembling a winning team against wealthier teams…
Growing into a better leader is a very intentional process, “it doesn't just happen; you make it happen." With all the hype and attention given to AI, collaboration and entrepreneurial atmospheres, I believe that strong leadership remains a very hands-on activity. This session will explore the three fundamental keys to leadership development and how there is no shortcut, even with all of our 21st century tools, books and consultants…
Session DetailsOEE vs. Detailed Data: How to Improve Your Production Metrics
OEE is a common production metric that combines performance, availability, and quality. However, OEE does not reveal the root causes of inefficiencies and requires further manual analysis. With detailed data from machines, we can gain more insights into the production process, such as the run time, the alarms, and the program performance…
Assessing the Future: Robot & Equipment Risk Assessment Requirements and Methodology
Assessing risk has always played a vital role in the development and implementation of industrial machinery. Industrial robots are evolving, and so are the needs and regulatory requirements for the understanding of the risks involved in working with them…
Creating a career path program in your company is good business. A career path builds a talent pool, builds morale, and helps improve performance. This workshop will present the 5 steps to building a successful career path and ways that even a small shop and benefit from this program. We will discuss the importance of well-trained management as a prerequisite to any program…
Session DetailsImplementation of part measurement, die-adjustment and part tracking can result not only in 100% verification of critical part features, but also in significantly increased machine utilization, accurate production and scrap rates, and more reliable die protection. Learn the practical methods to select, apply and integrate sensors and control systems in order to fulfill accuracy and quality requirements…
Session DetailsThis presentation examines the fundamental principles of deep drawing cylindrical shells. Topics include the number of drawing steps required, blank size estimation, draw reduction limits, redrawing, reverse-redrawing, wall ironing and estimating parts per minute.
Session DetailsIndustrial Lasers Overview: Fiber, Disk & Diode
Several of the most common laser technologies will be presented with an explanation of their mode of operation, distinctive characteristics, and typical applications. Laser welding processes have been used for over 40 years. Many laser technologies have emerged to solve the most demanding challenges…
Optimizing Coating Uniformity: Advanced Analysis and Precision in Powder Application Processes
Coating thickness variability across substrates is a common challenge, with edges and corners often exhibiting higher thickness levels compared to flat surfaces. Additionally, discrepancies in thickness can frequently arise at the junctures of spray paths from multiple spray guns, attributed to suboptimal process settings…
Understanding and Controlling Chaos in the Atomization Process
Since the development of the handheld spray gun by Dr. Allen DeVilbiss, there have been incremental changes to improve overall performance. Recent development efforts to understand and control the chaos of atomizing paint has yielded significant improvements including increased transfer efficiency and greater overall spray pattern uniformity…
This abstract explores the pivotal shift from disparate software solutions to a unified platform for plant management, excluding all but essential tools like email and accounting software. It highlights the transformative power of centralizing operational data, from quoting to invoicing, within a singular, intuitive interface…
Session DetailsThis conference session will focus on the essential principles of quality assurance through the use of advanced inspection equipment and comprehensive reporting techniques. Participants will learn about the latest technologies and tools used in the industry to ensure product integrity and compliance with standards…
Session DetailsThe United States Marine Corps. Scales its Additive Manufacturing Capabilities
The United States Marine Corps. (USMC) is forging a new path for the industrialized use of additive manufacturing. The presenter works hand-in-hand with the USMC to standardize data processes, drive adoption, and build awareness in the USMC…
Industrial robots play a pivotal role in modern manufacturing, but their effectiveness hinges on their defined reach or working envelope based on axis articulation and design geometry. Some applications require you to expand the reach of your robot to perform your process, enhance your system design, increase speed, or increase robot utilization…
Session DetailsIn this comprehensive course on automated panel bending, we'll explore key design considerations and constraints essential for optimizing sheet metal fabrication processes. We'll dive into dimensional constraints, examining the impact on flange types and their bending capabilities, as well as the intricacies of designing for embosses, windows, and forms…
Session DetailsRoll-Forming has a wide range of possibilities. Beginning with complex geometries with integrated functions up to thickness optimized profiles. But how does the roll-forming-process work in detail? This will be demonstrated with case studies and innovative applications.
Session DetailsHow Manufacturers Use Culture to Overcome the Labor Shortage Challenge
In this presentation, I will provide insights to create a work environment that attracts the right candidates, repels the wrong ones, and increases employee retention.
Dan Burgos – Alphanova Consulting LLC
How to Maximize Productivity and Effectiveness of Your Current Employees
This session details how to motivate employees to maximize production throughput using clear expectations, rewards, and feedback to create a high-performance culture…
In the metal processing world, patent issues often arise for innovative businesses, and can be time sensitive. You can benefit by establishing internal practices which help you identify patentable systems and processes, as well as avoiding infringing other people's patents. This highly interactive course will show how to handle patent issues using industry hypotheticals as teaching points…
Session DetailsJoin me in this session for an insightful adventure session where we're unlocking the full potential of Demand Generation within Industrial Marketing. From creation to conversion…we'll discover practical strategies that brands can leverage to effectively capture market interest that converts leads into loyal customers…
Session DetailsAre you ready to climb to the next level and beyond? To achieve a high degree of success, don’t focus on becoming more successful. Focus on becoming more valuable. When you become more valuable, others will make you successful. Discover many of the character traits that separate high impact team players from the rest of the team…
Session DetailsMany surface finishing operations tend to be ergonomically challenging and therefore have a very high labor churn. Therefore, many manufacturing companies are facing an acute labor shortage. The recent advances in physics-informed AI enable robots to program themselves from task descriptions. The availability of 3D vision and force sensors is enabling robots to enable automation in high-mix applications by accounting for part variabilities and adapting the process in real-time…
Session DetailsIdentifying and nurturing your next generation of leaders is paramount for your company’s, our nation’s, and the manufacturing industry's prosperity. Developing exceptional leaders within your organization is pivotal for sustained success. So, how do you identify what traits and qualities define effective leadership, and how do you best assess current or prospective leaders? This presentation will explore strategies for cultivating strong team leaders, leading to enhanced operational performance, quality management, and a safe, collaborative work culture…
Session DetailsPress automation has been established in production for many decades and has been repeatedly adapted during this time. These adaptations were necessary in order to increase efficiency and thus achieve cost savings or higher profits. This also had advantages, such as quality improvement, safety, flexibility and just-in-time-production…
Session DetailsThis presentation examines the fundamental principles of deep drawing square and rectangular box shells. Topics include the number of drawing steps required, blank size estimation, draw reduction limits, redrawing methods and the application of draw beads. Die design guideline also are presented, including developing sequential draw shell profiles…
Session DetailsBy 2028, over 330,000 welding professionals will be needed across various industries! This presentation dives into labor-market data, industry projections, and initiatives from the AWS Foundation aimed at building a larger, higher-skilled, and more diverse welding workforce.
Joe Young, Sr…
Session DetailsAdvanced Air Quality Testing and Treatment Protocols for Mitigating Engineered Nanomaterials and Particulate Matter Emissions and Exposure Risks
The negative health effects associated with Particulate Matter (PM) are well documented and hazard presented by Engineered Nanomaterials (ENM) are under continued investigation…
There’s often a disparity between AI dreams and the reality of existing hardware/digital infrastructure. A "crawl, walk, run" approach is vital, focusing on user experience and the four stages of IoT analytics. Learn how an IoT system topology supports the IoT AI journey and provides a solid starting point to demonstrate key challenges and opportunities in deploying an IoT AI Platform…
Session DetailsIn this presentation, we will evaluate and emphasize the features and benefits of both the oxyfuel and manual plasma cutting processes. New technologies for both processes make this a relevant discussion topic and a continuous controversy. By exploring the key benefits and disadvantages of each process, the presentation will illustrate the necessity for both in most facilities…
Session DetailsYou will learn how to correctly install roll form tooling and understand different Trouble Shooting Techniques. We will cover the 4 areas of trouble shooting, roll form machines. roll form tooling, roll tooling setup and material issues. Documentation of the roll form tooling setup will also be covered…
Session DetailsArtificial Intelligence will likely up-end everything small and mid-market manufacturers have simply taken for granted the last 20 years. AI has applications across a wide variety of activities and departments in a typical job shop from the shop floor to the top floor. Is your organization considering AI and its importance and application in your shop? If not, you may be left behind your peers as they consider ways to leverage this amazing (and scary) tool and implement it to complement their ERP and other solutions…
Session DetailsWe'll explore the dynamic role of AI in improving operational efficiencies, reducing costs, and bolstering revenue streams, illustrated through practical applications ranging from predictive maintenance to sophisticated quality control methodologies. The session will underscore the criticality of robust cybersecurity hygiene practices in safeguarding technological investments and ensuring the financial well-being of businesses amidst prevalent ever-increasing cyber threats…
Session DetailsIn this session you will learn how to: (1) SHAPE your shop into the business of your dreams and position yourself to attract the type of buyers/talent you need to thrive. (2) SHARPEN your skills, systems, and processes in every area of your business to get the most out of your time, energy and dollars…
Session DetailsHuman-AI Collaboration at the Edge: Empowering Production Stakeholders with Data-Driven Insights
The edge of the network is where the action happens in modern manufacturing. This presentation unveils the power of deploying AI models directly at the edge, enabling a new era of human-AI collaboration…
It’s easier to compete when you’re attracting great people instead of searching for good people. Culture is the key to becoming THE sought-after employer of choice within your industry. Becoming a sought-after employer means, “People who don’t work at your organization have a very strong desire to work there…
Session DetailsEnhancing In-House Paint Removal for Sustainable Operations: Boosting Productivity and Reducing Operational Costs
As fixtures progress through the coating system, the accumulation of cured paint can diminish the contact area, leading to suboptimal results. Insufficient contact with parts and fixtures not only causes paint defects, but also escalates the paint consumption required for adequate coverage, posing a financial burden on production facilities…
Water Reuse in the Finishing Industry
Water reuse in the surface coating and finishing industry presents a multifaceted landscape of challenges and advantages. This session examines the feasibility and implications of water reuse in this sector, focusing on the technical, economic, and environmental dimensions…
New breakthroughs in powder coatings are coming fast, including new formulations made without chemicals of concern, including PFAS compounds, and new generations of primers that offer higher transfer efficiency, easier application and better edge coverage than standard zinc rich primers, without sacrificing corrosion performance…
Session DetailsThe aim of this seminar is to offer a comprehensive understanding of AWS welding symbols, highlighting their correct and incorrect applications. Geared towards individuals at all stages of the welding symbol process, from designers implementing them on drawings to welders deciphering the designer's intentions (even if they differ from the symbol), and welding inspectors tasked with ensuring the final weld aligns with symbol requirements…
Session DetailsSESSION 13: JOINING PROCESS STUDIES
Room: W307 A
8:00 AM – 12:00 PM
Session Chairs: C. Fink, Ohio State University; C. Hilla, SRNL
8:00 AM
Vacuum Furnace Brazing of Refractory Metals Mo-Re and Ta-W using Au-Based and Cu-Based Filler Metals
C…
Adding Sustainability into Manufacturing
In this session, the presenter will explore how 3D printing can curtail the environmental impact of manufacturing. He’ll discuss methods such as minimizing energy and material waste during product creation, streamlined prototyping to prevent errors, and establishing a circular supply chain by repurposing materials…
Modernizing the IT infrastructure, systems and software can be a massive project, especially if the organization has accumulated a fair amount of technical debt. The opportunities are enormous. Fabricators can better empower their people to become more productive, streamline processes, gain modern capabilities and make data-driven decisions…
Session DetailsOxy-fuel: Automated Cutting Without Electricity and CO2 Emissions
The automated oxyfuel cutting process does not require electricity. All the process energy comes from the flame and the chemical reaction between oxygen and steel. Electricity is only required to move the torch and ignite the flame…
The goal of the session is to promote new ideas for the average sheet metal shop to allow them to move seamlessly into advanced sheet metal production. We’ll start with the average shop, taking customer drawings and flat patterns, making individual programs, managing the data flow manually with move tickets and routers, then show the preparation needed to develop into the facility of the future…
Session DetailsThe presenter will share an open model-to-fabrication ecosystem that connects different CAD and BIM design systems to a wide variety of machinery, including pipe profilers, automated welding systems, saws, linear positioners, and manual tools. The ecosystem is currently integrated with a variety of popular MEP (mechanical, electrical, and plumbing) and Structural design tools and features a public API and a free DLL…
Session DetailsThe presentation will focus on sharing the best practices for managers within manufacturing businesses to maximize the performance of their operations. Through interactive discussions, real-life examples, and practical tips, I will address how manufacturers can transition from reactive to proactive management…
Session DetailsAmplifying Manufacturing Sales through Podcasting and Content Creation
The presenter will explore the transformative impact of podcasting and content creation in the manufacturing sales and marketing landscape. Attendees will gain a comprehensive understanding of starting and leveraging a podcast as a central tool for their sales and marketing strategies, highlighting its unique ability to engage audiences and build brand authority…
During this presentation, participants will learn the concept of "calling staff in" as a powerful approach to creating an inclusive and supportive workplace culture. By shifting the traditional paradigm of "calling out" individuals for their mistakes or shortcomings, leaders can establish an environment that values teamwork, cohesion, and power sharing as core principles…
Session DetailsIncrease Productivity with Software Automation
Just as mechanical automation can provide benefits to your metal fabrication operation, software automation can do the same. The goals are identical. With less operator interaction, software automation will provide greater productivity, reduced cost per part, minimized errors, standardized processes, auditable records, and increased process scalability…
Optimizing Your Welding Automation
Robotic welding gives manufacturers the ability to maintain consistent throughput and quality during times of low labor availability in the marketplace. Even during times of rising labor costs, robotic welding helps keep production costs low. Join us to learn more…
Progressive dies are routinely reworked, modified or adjusted in the press when production problems occur or quality issues present themselves. In many instances, the die is not the root cause of the problem and, therefore, the problems resurface or new problems are created. This presentation provides key elements for solving progressive die problems, tips for success and validating solutions…
Session DetailsThis interactive, intermediate-level presentation will provide troubleshooting strategy and insights for all who paint and pretreat parts. Presenters from the cleaning, pretreatment, and paint technology segments will provide real world examples of defects and the strategies to identify and correct them…
Session DetailsFinishing operations have a few critical years to save the legacy knowledge within their companies and allow technology to help augment their future workforce and production before it is too late. In this session we will show a proven systematic approach to adding technology into your manual and automated finishing systems that you can begin implementing today, no matter what state your current finishing system is in, to reduce costly quality issues, cut operational costs, lower operator stress, increase employee engagement, and reduce new hire training…
Session DetailsFrom design to distribution, 3D scanning to vapor smoothing, and everything in between, our quality processes play a major role in the entire product lifecycle for metal and polymer additive manufacturing. We set a strict standard on quality and are willing to share some of that process with you. This will include our approach to product development and process control and how our laboratory equipment enhances our ability to control the inputs and outputs of our production processes…
Session DetailsThe Object of My Detection; Common Sensor Applications In Assembly, Handling, and Logistics
Within this short presentation we will dive into common sensor applications within assembly, handling, and logistics. Technologies ranging from inductive, capacitive, ultrasonic, and photoelectric will be covered and their capabilities as a solutions to the applications…
Waterjets have traditionally been associated with 2-dimensional cutting of flat materials, though new advancements in hardware and software have opened up a world of new possibilities for the most versatile machine tool on earth, the waterjet cutting system. Learn how to easily overcome unique programming, part location, and fixturing challenges for 3-dimensional cutting and explore the different hardware options available to optimize results…
Session DetailsIn this session on punch shear combination machines for sheet metal fabrication, we'll delve into the pivotal design constraints and best practices that govern efficient and precise manufacturing processes. We'll explore the fundamentals of punch shear operations, including common line processing and notch destruction, to optimize material use and reduce waste…
Session DetailsTroubleshooting today's rollforming systems should use a methodical approach in finding the root cause of an issue, rather than a band-aide approach. This presentation will show how to do this using common sense troubleshooting guidelines as well as the speakers' thought process used to investigate and solve a production system issue…
Session DetailsWhen it comes to quoting and estimating, what’s your game plan? Costing is a science; it accounts for all the many resources it takes for your shop to make a part. Pricing, on the other hand, is an art; it begs the question, “How much is my customer and the market willing to pay for this?” Too often, shops conflate costing and pricing and leave money on the table by not taking advantage of different pricing levers…
Session DetailsThis session will teach how to choose the right AI solutions for your business without falling behind. We will learn where AI falls short: the unique human experience and how to bridge that topic with your teams when you automate. Finally, we will delve into the skill sets necessary in your team members to enable successful partnership with AI tools…
Session DetailsI will discuss the essential transformation journey from a traditional managerial role to that of an inspirational leader, specifically within the context of the manufacturing industry. This session will explore the nuances of emotional intelligence, effective communication techniques, and the art of providing impactful feedback, all tailored to the unique environment of manufacturing…
Session DetailsReal or Ransom? Effective Practices to Strengthen Your Cyber Defense
Most of us have heard of phishing, however, it’s no longer the only form of data breach to be aware of. As the Internet and AI gain knowledge and intelligence; so do cybercriminals. In this session, we’ll break down the different types of phishing, smishing, and other attacks that you can expect to see more of…
Cobots are changing the game in fab shops of all types & sizes. These easy-to-use automation tools are helping weld & cut batches of parts 3-4x faster; and even helping excite more folks to join our industry as Automation Champions. This session will offer case stories on how fabricators are leveraging this technology and the 3 keys to successfully deploy easy-to-use cobots for your applications…
Session DetailsRecruiting and Retaining Top Talent – Ten Ways to Ensure You Have Great People
The US Chamber of Commerce polled their members and asked what are the two biggest challenges they are facing in business today? Their answer was recruiting and retaining top talent. Together, we will learn ten ways to ensure we attract, hire, and keep great people…
Die maintenance and die repair are not the same. Nonetheless, many stamping companies combine the cost of die maintenance with the cost die repair to simplify reporting. This presentation examines the difference between repair and maintenance and the hidden costs within each. Attendees will learn to distinguish between the cost of maintenance and the cost of repair—and to measure and report each properly—in order to cost-justify a robust die maintenance program that reduces the cost of die repair
… Session DetailsArtificial Intelligence has been dramatically transformative in manufacturing operations. Learn how the dynamic duo of AI and data insight is driving a new level of innovation and quality. With AI insights, manufacturers can innovate and respond swiftly and decisively to rapid changes in manufacturing processes, supply chain, and customer demands…
Session DetailsThere are many options out there when it comes to choosing the right profiling machine for your shop. I encourage my customers to make sure to do their research to determine what is TRULY the best fit. Is it Laser? Plasma? Drill? Saw? I encourage shops to look at all of the options on the market, not just the best option a given salesguy has to offer…
Session DetailsThis session is not just a recounting of a successful case study but an opportunity for attendees to witness the tangible advantages of incorporating advanced technology into their manufacturing processes. It will be an engaging and informative session that provides actionable takeaways for businesses looking to modernize their manufacturing systems…
Session DetailsCombustible dust is present across a large number of industrial sectors and can pose more hazards than most facility personnel are aware of. In addition to this, the NFPA and OSHA have set certain requirements for conducting a Dust Hazard Analysis with associated deadlines. This presentation will discuss what is needed to conduct a Dust Hazard Analysis, including identifying typical combustible dust hazards and their ignition sources; the roles these hazards play in the Dust Hazard Analysis; and how to safely protect and control these hazards…
Session DetailsUsing Your Quality Management System to Drive Continual Improvement
The presentation will discuss how Quality Management Systems can be used by an organization to drive continual improvement. The presentation will use ISO9001:2015 as the basis for the talk. Other applicable documentation to be used / referenced will include the following: Quality Management principals outlined in ISO9000:2015, ISO 9004, Quality of an organization and guidance to achieve sustained success, including Annex for the maturity model, International Aerospace Quality Group Aerospace Improvement Maturity Model (AIMM) for Aerospace, ISO 9001 Auditing Practices Group (APG) paper on value add…
The many disruptions that all global manufactures experienced because of COVID, forced many to reexamine their approach to manufacturing and resourcing. This presentation will cover the pains of navigation, sourcing, and distribution delays on a global scale. It will then explain the wide-spread transformation of business, where manufacturers are currently experiencing great added value from regionalizing manufacturing and material resourcing…
Session DetailsGoogle Ads 101 for Manufacturing Lead Generation
Whether you have active campaigns running or are considering launching Google paid ads, join this session to learn tactics and tricks for getting in front of the right fit leads. Learn how to see what your competitors are doing, understand how lifecycle stage influences the quality of your Google leads, track ROI, build a scalable pipeline and make sure you're not missing out on positioning against your pesky competitors…
Benefits of Automatic Scheduling and Load Balancing
Software automation can do more than automatically program your blankmaking forming equipment. Why not take things to the next level? This presentation will show the benefits of automated software that will schedule your production and automatically create nests for your lasers–while dynamically balancing the workload at each workstation…
Industry and Training Convergence for Manufacturing and Engineering to Advance U.S. Competitiveness
Industry and Training Convergence for Manufacturing and Engineering to Advance U.S. Competitiveness is paramount. The increasing demand for higher education, global competition between educational institutions for students, as well as the emergence of new technologies will not only require the evolution of pedagogical methods and discipline convergence, but also will enable it…
In an era of technological innovation, welding has seen remarkable transformations, culminating in integrating automation technologies that redefine manufacturing processes. This overview delves into the evolution and strategic implementation of welding automation, highlighting the pivotal role of technological advancements in enhancing production efficiency, precision, and quality…
Session DetailsMany metalworking dusts are combustible, creating a fire and explosion hazard inside the facility and in the dust collection system and ductwork. Spark-producing applications such as welding, cutting and grinding create additional risk. Attendees will get a copy of A Visual Guide to Combustible Dust Collection…
Session DetailsIf you’re a fabrication manufacturer, streamlining steps across your entire business can be found right at the time you create the quote. For generations, the Estimator has been a mono-role and focused on just one key task: Quoting. With Digital Lean Manufacturing technology, you can turn this role into a multi-function Super Role allowing not only quotes to be made automatically, but also nesting, g-code creation, and many steps downstream…
Session DetailsHow to Transform Your LinkedIn Profile and Stand Out!
LinkedIn has the power to help you achieve your goals, including finding a better job, increased awareness, more money, and the like. But do you have a plan? What does your LinkedIn profile look like? Who cares? The truth is that 4 out of 5 people on LinkedIn drive business decisions…
High-power 1-um fiber laser applications have steadily increased in output power over the last several years, where traditional fused silica optics are no longer sufficient in some applications. By taking advantage of sapphire's higher thermal conductivity and index of refraction, machine builders and integrators can overcome these limitations, realizing increased performance with these high average powers…
Session DetailsThe manufacturing industry faces significant challenges: skilled labor shortages, knowledge transfer, expensive on-the-job training, doubts about robotics, and concerns over workplace safety. The Industrial Metaverse, with its Virtual Reality (VR), Artificial Intelligence (AI), and Digital Twins, offers groundbreaking solutions…
Session DetailsBuilding an Organizational Culture of Performance Excellence
In the pursuit of performance excellence, your culture – the organizational ecosystem – is the backdrop for what is possible. Organizational culture can either enhance or inhibit performance, engagement, retention, and loyalty…
Once the strategic plan is built and communicated to the organization as a whole, there are two choices: 1) put it on the shelf and revisit it again in a year, or 2) manage the plan, to ensure flawless execution. It goes without saying that the first option isn't really an option, but the reality is that this is the approach that some companies take…
Session DetailsIn today's competitive landscape, manufacturers face increasing pressure to innovate, optimize processes, and deliver exceptional products to meet evolving customer demands. This presentation explores the critical role of product management in achieving these objectives within manufacturing enterprises…
Session DetailsTake a deep dive into the pivotal role that digital tools play in shaping the future of manufacturing. Discover the untapped potential of your website as a dynamic asset that actively contributes to business success – not just static information, but as a critical part of your lead generation strategy through a manufacturing focused lens…
Session DetailsWith the emergence of new technologies there is a huge opportunity for manufacturers to bridge the communications gaps that occur in manufacturing processes. What are those technologies and how can they be used to harness data collected throughout the manufacturing cycle? How can shops of all sizes capture and analyze information to make better use of raw materials to generate less scrap, source raw materials at reasonable costs, and ensure that procedures are followed consistently? Mr…
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Audrey Long, FMA
888-394-4362 x206
Ila (Lundgren) Lee, SME
800-733-4763
